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Radar Arch Removal / Painting

  • Thread starter Thread starter TommyB
  • Start date Start date
  • Replies Replies 36
  • Views Views 15,109
90% of the old nasty non-skid is now remove.
Have to reglass the 100 holes that in the deck - of course after it all drys out. Lucky it was some dense closed cell foam not not wood up there. looks to have been leaking for a long time.

Going to prime and paint using Alexseal - roll and tip

dingy_deck 013.webp

dingy_deck 012.webp

dingy_deck 011.webp
 
Arch all sandblasted
Welder due out Monday to fill in / patch the 100 holes that have been put into this arch
arch_done 012.webp
Also will be fixing some stress cracks.

arch_done 011.webp

arch_done 005.webp

Still have not decided what to do, paint or powder coat
 
While arch is off, doing the deck.
Just finished filling all the holes and fairing some.
Now to replace the divinny cell that got wet and delaminated in that one spot

arch_done 004.webp

arch_done 003.webp
 
Well, powder coating is not an option. Metal is not "Fair" enough to powder coat. The coating experts said it would "look like crap" :) Needs to be painted. Has to have some fairing compound to fix the wavy lines.
So looks like I'll be painting it.
Arch is back in the yard on some stands, so should have some fairing / primer on it next day or so.
2 part epoxy chromate was sprayed on it, that stuff is rock hard.
 
Holes all welded up
arch_welded 010.webp

arch_welded 011.webp

arch_welded 009.webp
 
All 200 holes welded closed
Cromated,
Burned through a lot of the cromate trying to get it fair
The white stuff is adtech (love this stuff)
Faired and started the AlexSeal primer phase.
First coat of primer on.

arch_primed 012.webp

arch_primed 014.webp

arch_primed 015.webp
 
Last edited:
First coat of Alexseal Cream applied.
Turned out pretty good for roll and tip.
No orange peel / brush marks.
This just the first coat. Plan on putting at least 4.
It's a little wavy on top of the arch, but I was not putting that 200lbs of faring back on it :)

For first coat it has awesome color depth / shine

first_coat_arch 018.webp

first_coat_arch 020.webp

first_coat_arch 021.webp
 
couple more
first_coat_arch 019.webp

first_coat_arch 007.webp

Me wore out !

first_coat_arch 006.webp
 
Lookin' sharp!

Thanks for posting--following it closely.

DAN
 
Done,
Arch installed, top deck 1/2 left shinny and the other non-skidded.
Just in time for a 5 day Christmas outing

arch_install 008.webp

arch_install 009.webp

arch_install 007.webp

Next project paint the sides of the FB and house
then the back cockpit area
 
couple more arch pics

arch_install 006.webp

non-skid where the aft canvas will come down from arch and attach to deck
arch_install 002.webp
 
Dont ya just love when a plan comes together. Great job

Art
 
Really nice outcome!

Enjoy,
DAN
 

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