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Transom corner repair

bostonhatteras

Legendary Member
Joined
Jun 2, 2006
Messages
1,475
Status
  1. OWNER - I own a Hatteras Yacht
Hatteras Model
45' CONVERTIBLE-Series I (1968 - 1975)
Since it’s a slow rainy weekend in New England, I thought I’d share with you a story and some pictures that act all at once as confessional and success story. Around the beginning of September, summer of 22 the boat went up to Portsmouth, New Hampshire, and despite my best attempts of timing the trip I arrived with a pretty strong tide running down river. The tide in the pisctaqua river can get up to 7 kn and around the edges there can be some pretty serious eddies so ebb or slack tide is definitely when you want to get there. As I said, I got there when the tide was running pretty good and now couple of this with my sheer laziness to not want to swap the lines from starboard side to port side. So thinking, I was all cool and a master I attempted to back against the current to a tee head dock, which was probably 20° off of the direction the water was running. Even coming Bow in most people can’t do it. They fuck up a whole bunch of times and then just leave without ever getting on the dock. I was getting the boating in position, but the tide was pulling me off the dock but at 7 kn it’s a fast moving event. After three or four attempts getting within 3-4 feet of the dock, not enough for the dockhand to grab a line off the gunnel since I was single-handed. I tried one more time. This time with four levers on the helm, I moved the port gear instead of stbd and gave it throttle. Instead of the boat becoming beam to the dock it backed into a stout dock on the corner of the transom it was loud. The audience was muted but watched it all. To make matters worse, stern line dropped in the water upon impact and got cut in two by the prop with it wrapped around the wheel. If it was three strand, it wouldn’t have snapped, but it was double braid and that saved the day because it just gave out like a fusible link would. I told the hand I was going to swap the lines and I came back bow in and landed on first try. No crying in boating. So I pretty much forgot about it for the weekend because there wasn’t anything I was going to do about it and brought the boat back back to port at the end of weekend.
The second pic, from spring 23, is a photo of the west system i put over the crack when I arrived back to my home dock and starting to cut out the damage with the die grinder. I ran the boat rest of 22 with the epoxy over the crack. In the spring of 23 waiting for a decent weather to paint outside, I started the repair. I took a foam mold of the port scupper and made a part to form the scupper opening.
 

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As for the other areas, I took a die grinder and a 4 inch grinder, opened up the cracks quite a bit, took a band file and tried to sand down or clean up the interior inaccessible areas as best I could. I got my replacement scupper dry fitting figured out, shims to hold it in place and once I was happy with the cleanliness or bonding ability inside the damage portion, I loaded up that area with West system 610 put in my premade shims and let the new scupper set into place. After that was dry, I took a bunch more West system 610 and tried to back up the damage areas as best I could, filled and bridged to both sides and bottom and bottom of all the ground out areas. Let that stuff set up and then took away the blush and sanded everything down quite a bit again with the grinder. From here, I started filling with neat West system, matt and cloth. Did a whole bunch of layers, so primarily, the cracks are filled with glass, not just wet system 610 glopped all over the place. I did some fine-tuning of the scupper shape got everything looking pretty nice. Did block sanding to make sure fairness etc. Shot it with no sand epoxy primer, and then shot it with the paint. I thought it came out pretty good. The only place you can see the paint line is on the inside of the cockpit where I never polished it out, But no one looks down the scupper anyway when they’re on a boat, they’re staring at the water or the shore or some chick in a bikini. The outside of the hull though, that’s real important.
 

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So the repair was great and has held up perfectly not an issue. You can see in these finish shots that I added hawse pipes on the outside of the hull. So the boat now has Hawse pipes on either side of the transom on the free board of the hull port and starboard, and the hawse pipes that come up through the transom top, lots of options. Those hawse pipe fittings aren’t easy to find.
 

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I’ll say that the area that I damaged is probably the area that you least want to screw up on your boat. There’s a lot going on in that corner. I didn’t let the damage ruin the end of summer 22 but it did cause spring of 23 to start a bit late.
 

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Beautiful work, thanks for sharing the process
 
Very nice job. It's nice to be able to do your own work.

Walt Hoover
 
Looks Great nicejob what paint do yoy have on her.

Dan
 
Looks Great nicejob what paint do yoy have on her.

Dan

PPG Delfleet Evolution FDGH As close to the old Imron 5.0 voc as you'll get.
 

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