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OUCH - Gear Oil Cooler R&R

  • Thread starter Thread starter Semiahmoo
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Semiahmoo

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For future reference for others who run Detroit 671 naturals:


Had oil residue getting into the freshwater system. Family friend who has decades of experience turning a wrench on these things (but too old to do so now) said to first look at the gear cooler at the bottom of the heat exchanger. He said it's a pretty simple/straightforward job.

Fast forward about a month - had a local shop do the job. They initially pulled the cooler and sent it out for cleaning and testing. It was gunked up bad. Test said "no leak". Detroit guru saw the pic and said BS. Twin Discs run at high pressure - 300-400 psi. If its only tested at around 30 PSI he said the leak often won't show and warned me not to put that old cooler back in.

New cooler ordered.

New cooler installed.

System required four flushes to get oil residue out.

Take boat out for a three hour tour - runs great. (it never did run bad - just oil residue spotted in overflow tank which started this whole thing) No oil spotted in system yet. So far it looks like problem is solved.

BUT


Got the bill though – 30+ hours total to diagnose, remove, clean coolant from bilge, install new gear oil cooler, flush once, twice, three times, four times etc. (I figure there was some travel time from the shop to the boat in the slip as part of that 30+ hours)

I was stunned. I’ve had coolant flushes on big diesels before that took about a day for BOTH engines. Granted, that’s a single flush but 30+ hours for four flushes!!???

At $155 per hour you do the math – this one gear cooler swap cost me about what I could pay for an entire running 671 take-out including shipping!!! (Not including installation cost of course)

Damn I love boating but not these kinds of bills. If my back wasn’t so hinky I’d have crawled down there and did it myself.

Okay, ranting grumble is over.

If any others have this same issue with oil getting into your freshwater cooling system on this era of Detroit 671 naturals (1970s/1980s) make sure you look to the gear cooler first.


Then I would strongly recommend that after the new cooler is installed that YOU do the coolant flushing and save a sh*t ton of $$$$ on what is a relatively simple/straightforward (albeit time-consuming) repair.

(Also wanted to add that the mechanic who did the work was a very nice older gentleman who clearly wanted to do a good job - I just never imagined the coolant flush was going to be that time consuming.)
 
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That's why I try to turn my own wrenches.

I replaced my 43c 6v92ta boat with a 45 Cummins QSM11 boat thinking I was finally done with Detroits. Nope. My kids bought a 37c with 671s. I worked on it at first but insisted my son in law turn the wrenches as much as possible. Now he's getting to know what he's doing and he can help me in mine. At 67 I know I can't do this forever, so I'm training him to take over. I don't ever want to be at the mercy of some mechanic.
 
Just to be fair.

A customer came in for an inverter. He and his guys maintain his boat. Generator was locked up. Water in oil. Waterpump and cooling system a mess. So th3 inverter gets smaller and a new Generator goes in.

Next we see the mains with all kinds of leaks between the pump and coolers. Cummins QSC540 needs a bunch more. The inverter got even smaller and sit down for this.


$29K in maintenance and parts. A new riser. New seawater pumps. Coolers and heat exchangers were plugged up but he saves all that money every year.

A good mechanic is worth their weight in gold. $150 an hour is not too much.

Any lawyers charging less? Doctors?

Easy work or not you took up their time.
 
That's why I try to turn my own wrenches.

I replaced my 43c 6v92ta boat with a 45 Cummins QSM11 boat thinking I was finally done with Detroits. Nope. My kids bought a 37c with 671s. I worked on it at first but insisted my son in law turn the wrenches as much as possible. Now he's getting to know what he's doing and he can help me in mine. At 67 I know I can't do this forever, so I'm training him to take over. I don't ever want to be at the mercy of some mechanic.

I hear you but unfortunately my back and that tight engine room means I can't stay down there for much longer than 5 or ten minutes before I have to stand up, stretch, etc and even then I risk locking my back up and then I'm out for about three days. Getting old really sucks but it's still better than the alternative I suppose. Mine is a 37c as well. Nice spacious layout and great fishing platform for what is a relatively small hull by Hatteras standards. Solid old girl and I actually like Detroits for their simplicity but, yes, they are older so do require attention.

I'm still shocked at the 30+ hours of labor time. Dang this boating virus is a killer sometimes.
 
One thing comes to mind and its the acid cleaner they may have used. The acid will eat every single gasket over time if left in there even in small amounts so maybe they scrupulously flushed the system to keep their future liability low. I warn everyone who contemplates using acid cooling system cleaner. This may have been an instance where it was necessary.
 

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