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high output alternator question

akintosyali

Well-known member
Joined
Jun 22, 2006
Messages
695
Hatteras Model
41' DOUBLE CABIN (1962 - 1965)
How do I make sure that a new high powered alternator does not overcharge the a bank of 4 batteries. Do alternators stop supplying voltage when the batteries are full?
 
How do I make sure that a new high powered alternator does not overcharge the a bank of 4 batteries. Do alternators stop supplying voltage when the batteries are full?

There needs to be a regulator. Most lower powered alternators have internal regulators. The high powered ones may, although heat control is key with them and often regulators will be external. Check with the manufacturer.
 
Also if you have a single 1/2" V belt, it is only good for an alternator up to about 100 amps.
 
A Balmar ARS-5 is an example of an external regulator seen on many 12v cruisers.

John McCarley
Water Colors
Wrightsville Beach NC
 
+2 on that. I have Balmar external smart regulators on both engines. No doubt the technology had improved since mine were fitted several years ago, but they are the way to go. Most applications don't need a larger alternator, which generates more heat, uses more power, and often requires a second Vbelt and all the hardware going with it, as pointed out above. What works better is a smart regulator which makes more efficient use of the available alternator power. This also requires removing or disabling the internal regulator which is built inside the alternator.

The benefit of smart external regulators is that you can program the charging curve, which is determined by the regulator, not the alternator, and have both rapid charging and avoid overcharging. There are several manufacturers that make external regulators, but Balmar have been at this longer than anyone else, and based on my experience, I'd recommend their products. Unless you are very good at wiring and understand marine electricianry, if that's a word, this is something a professional should do- at least the part where the alternators are changed over to external regulation, and the external regulators are installed and connected to the boat's wiring loom.
 
I too have Balmar external smart regulators on my 4 x 12V 8D lead acid Rolls Surrette batteries. At end of a 6 - 7 month season I only have to fill them up about a quarter way with water. Prior to that I had to fill up fully after about 4 months with what was a simple on/off voltage regulator. I got 10 years out of last set of batteries with this configuration and they were still going strong, I only replaced because I was getting nervous. At time I installed these I also upgraded from 80 amp alternators to 160 amp Leece Neville alternators (dual belt, already had a dual belt sheave on engine output) and a Remote Regulator Conversion kit. I use 2 of the 8D's to power a 2000 W inverter as well as start starboard engine and misc other DC electric. Saved allot going with off the shelf alternator compared to 'marinized" alternator. If I recall correctly, believe an alternator in a boat has to be grounded with a wire, not just fact that it's physically connected/bolted to engine block. As aside, if you do go dual belt - make sure you order 'matching pairs', they sell belts this way for just this kind of application that are within spec of each other.
 

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